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- Japanese Water-Based Cutting-Edge Technology.(20170515)
As a base of oil used for industrial technology since the 1960s, the vegetable oil has been universally proved to be equipped with outstanding lubricating property. Nowadays, it becomes a new generation of emulsifier and additive for maintaining stability make the application of vegetable oil based coolant in various machining come true. After utilizing such coolants, the production efficiency marks significant improvement, namely, a general increase of 5%-10% according to reports. Additionally, the practical application indicates that the service life of cutters can be increased by 15% or more.
- Lubrication is the Key
In the machining with metallic cutting fluid, the water-solubility cutting fluid gradually becomes a trend. In the classification of water-solubility products, about 2/3 cutting fluid are mineral oil based products, about 1/3 are synthetic products and only a few parts are vegetable oil based products. All constituents of vegetable oil based products are extracted from plants. The lubricant films formed by the vegetable oil are less prone to rupture and boast good lubricity, the vegetable oil based cutting fluid consequently has higher lubricating property than the mineral oil based cutting fluid. Additionally, the vegetable oil based cutting liquid possesses more effective and durable lubricating property. Even in the face of heavy loading processing, the vegetable oil based cutting fluid without any EP additive is also available for normal use to meet more excellent requirements concerning performance and technology.
For many expensive ingredients shall be added to improve the biological stability of cutting fluid, the costs of vegetable oil based cutting fluid seem to be higher than that of the mineral oil based. Actually, the application of vegetable oil based cutting fluid can greatly enhance the productivity and prolong the service life of cutters to be sufficient to offset losses caused by the costs of cutting fluid. As a consequence, the utilization of vegetable oil based cutting fluid has more advantages on account of the total production costs.
- "Smart" Molecule
The ultrahigh lubricating property of vegetable oil is caused by the molecular constituents of vegetable oil and the chemical construction thereof. The lubricating property of vegetable oil based cutting fluid stems from the polarity of molecules of vegetable oil. The lubricating property is directly produced by such “Smart” molecules. Being long and heavy, such molecules in themselves are dipolar, that is, each side of a molecule is equipped with positive or negative charges conversely.
With special chemical affinity toward metallic surfaces, such molecules will attach themselves to the surfaces as magnets. Therefore, the densely arranged molecules of vegetable oil will be distributed on the metallic surfaces evenly and vertically and produce a layer of thick and lasting oil film to enable the vegetable oil to absorb considerable pressures.
Viscosity is another factor of vegetable oil that influences the production efficiency of machining. Lubricating oil films being too thick or thin will all aggravate the wear and tear of cutters. The low variability index of viscosity of vegetable oil upon the temperature variation makes sure the vegetable oil to be able to produce more stable oil films within the temperature range of processing.
In addition, the high flash point reduces the generation of smog and the occurrence of fire disasters to consequently offer opportunities and higher safety guarantee for the improvement of cutting efficiency. The molecular sizes of vegetable oil are uniform and that of mineral oil are different. As a result, the physical characteristics of mineral oil are more likely to be changed along with the external changes. With higher boiling point and molecular weights in the vegetable oil, the wear and tear of such oil in the case of atomization or gasification will be greatly reduced. Moreover, the molecules of oil scattering externally during the process of atomization and gasification will only take up few area due to their heavy weight. We can consequently enjoy a healthier and clearer working environment. Most important of all, vegetable oil is thoroughly nontoxic to the environment.
- Superior Performance
Due to the special performance, the vegetable oil technology has been proved to really improve the production efficiency and the service life of cutters. The application of vegetable oil based cutting fluid in machining can facilitate the achievement of better workpiece surface and smaller tolerance to consequently shorten the downtime and improve the production efficiency.
The virtual improvement of performance is proved in all respects. For instance, for the processing of gears, the use of vegetable oil based cutting fluid can extend the service life of cutters by 3 times. Additionally, the use of vegetable oil on cutting fluid in the processing of titanium and stainless steel will improve the productivity by over 10% while reducing the wear and tear of cutters by 15%. One more example, the use of vegetable oil on cutting fluid in the processing of components and parts can extend the service of screw taps by 5 times.
In most of machining production, the vegetable oil on cutting fluid displays performance more superior than that of mineral oil on and synthetic cutting fluid. The superiority lies in the reduction of downtime, the extension of fault-free production time upon the replacement of cutters and the obtainment of better workpiece surface. All of these stem from the higher level of lubricating property of vegetable oil base.
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Japanese environmental-friendly nontoxic processing oil, Motop International Co., Ltd. (Oils or Oil Industry), chemical industry, gas, petroleum products, Japanese oils, environmental-friendly and nontoxic, oil industry, cutting fluid, cutting oil, anti-rust oil, hydraulic oil, drawing oil, cleaner, Shell, Japanese Idemitsu Kosan, quenching oil, heat transfer oil (thermal conductive oil), lubricating oil, grease, slideway oil, tapping oil, release agent, engine oil, vehicle oil
